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Committee Robin Oakley (Chairman) - QinetiQ Phil Dent (Vice-Chairman) – Bodycote Clive Tuck (Past Chairman) – Lloyd’s Register David Howarth – Lloyd’s Register Robin Jacob - Corrosion Consultancy Jean Tuck – MCF Secretariat
Members & Guests Andrew Bennett – Lloyd’s Register Andrew Brown – CAPCIS Andrew Byne – Lloyd’s Register John Carter - Bodycote Testing Richard Edwards – CCSL Steve Ellis - Cathelco Roger Francis – RA Materials Tim Froome - BEASY |
Dennis Greaves - UWS, MoD Anne-Marie Grolleau, DCNS Cherbourg (speaker) Manuel Vicente Hernández – Technopro (guest) Xinming ‘Simon’ Hu – University of Leeds (guest) Chi-Ming Lee – TWI Jing Li – Clyde Pumps Qing Lu – TWI Anne Pascale Moiroux - Aubert et Duval (speaker) Mark Mulvaney - Rohrback Cosasco Systems UK Ltd (speaker) Andrew Nelson - DSTL Carol Powell – NI Craig Roberts – Cathelco Chris Searle - Aubert et Duval (guest) Keith Stokes – DSTL Germán Romero Valiente - Navantia (guest) Julian Wharton – Southampton University Jian-Zhong Zhang – Lloyd’s Register |
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Ben Hooker (committee) - Babcock Marine |
Ian Hamilton – Aker Solutions Jagath Mawella – MoD Darren Reid-Hutchings – British Energy Klaus Steinkamp – KM Europa Metal Paul Sykes – Langley Alloys Alastair Tawns – Aker Solutions Brian Wyatt – Corrosion Control |
The meeting was opened by the Chairman, Robin Oakley
1. MCF
NEWS
This was moved to the Open Forum slot.
2.1 Keynote: ‘Prediction of the Service Life of Nickel-based Alloys A625 and A59 and Super Austenitic Stainless Steel B66 in Seawater Using In-house Crevice Corrosion Tests’, Anne-Marie Grolleau, DCNS Cherbourg
2.2
NYB66 : Superaustenitic Stainless Steel :
Mechanical and Corrosion Properties. Development
in Progress’, Anne Pascale Moiroux
and Didier Laveze, Aubert et Duval
3.
OPEN FORUM.
3.1
‘Eurocorr
Working Parties and Standards Report’ by Phil Dent (Bodycote), Roger
Francis (RA Materials) & Robin Oakley (QinetiQ)
Notes from
Eurocorr on the relevant Working Parties & Standards Reports were presented,
and are as follows:
NACE MR0175 / ISO 15156
(Petroleum and natural gas industries – Materials for use in H2S-containing environments in oil & gas production)
– Conversion of HRc to Hv values
for martensitic stainless steels.
– Cold worked austenitic
stainless steels
– SCC test duration for nickel
base alloys
– pH measurement (particularly at
high Cl)
NACE TG 328 (STG 32)
(Welding and fabrication of corrosion resistant alloys
– Corrosion issues in oil & gas production)
ISO / CD 21457
(Petroleum,
petrochemical and natural gas industries – Materials selection for upstream
operations)
– Raman Patel (HSE), Andrew Leonard (BP), Richard Carrol (BG)
ISO 23936
(Petroleum,
petrochemical and natural gas industries – Non-metallic materials in contact
with media related to oil & gas production)
EFC
WP 13 - Corrosion in Oil & Gas Production
EFC16 Guidelines on material requirements for carbon and low alloy steels for H2S containing environments. - 3rd edition at publishers
EFC17
Corrosion resistant alloys for oil
& gas production – Guidance on general requirements and test methods for H2S service. -Strain gauge formula incorrect. - Task group looking at 4
point bend procedures.
EFC23 CO2 corrosion control in oil
& gas production – Design
considerations. -
Review of CO2 corrosion
models undertaken.
EFC39 Use of corrosion inhibition in oil & gas production. - Web based inhibitor selection.
Eurocorr Sessions on
·
Main Marine Corrosion session: Ti+Super stainless HX tubing,
NiAl Bronze, Super austenitics and Ni-based alloys.
·
Cathodic
protection session covered modelling mooring chain CP and internal protection of
pipes.
·
Separate
“Copper-nickel alloy corrosion” session.
EFC WP9: Marine Corrosion Working Party
·
Working party re-invigorated by new members (Chairman: Ulf
Kivisakk of Sandvik, Anne-Marie Grolleau of DCNS and Carol Powell of CDA).
·
Proposal
for new seawater test facility directory.
Offer format of current MCF seawater testing questionnaire as
basis?
·
Opportunities for to MCF support work of EFC?
·
Interest
in obtaining EU support for Marine Corrosion research.
·
Proposal
for introductory guide on Marine Corrosion for new engineers in the field
A Proposed EFC Document
1. Atmospheric Exposure - Coated Carbon Steel, Stainless Steel, Aluminium Alloys
2. Immersed Exposure - Carbon
Steel, Stainless Steel, Copper Alloys, Nickel Alloys, Titanium and its Alloys,
Galvanic Corrosion
Thoughts:
1) Are these sub-Sections sufficient to
address the important issues?
2) Do we need a separate sub-section on
welding or can these issues be addressed in the sub-sections?
3) Do we need a separate sub-section on
galvanic corrosion?
4) It
is envisaged that the carbon steel section under immersed exposure will mostly
be addressing coatings and CP. Is
this the best way to tackle it?
5) Are there any classes of materials
used offshore that have been omitted?
3.2 MCF
News Jean Tuck (Secretariat) mentioned that copies of the accounts
could be obtained in advance of the Minutes, for those who wanted them. CPD certificates were also available and could be
claimed at the end of the meeting.
A
pdf Consultants List is in the final stages of preparation and will
shortly be sent to members and placed on the MCF website.
Any member company wishing to take part should contact the Secretariat as
soon as possible, so that they can be included in this edition.
The existing pdf Laboratories List will be updated before the end
of the year. The current version is
on the website and will be circulated to participants for checking regarding any
changes needed. Again member
companies are invited to be included if they have laboratories worldwide which
are available to other companies. Both
these items are very useful when enquiries come into the MCF website, as
information is then readily to hand.
The
next meeting would be the AGM. Volunteers
would be welcomed for the Management Committee.
3.3 Keith Stokes
(DSTL) drew the US Department of Defense website, www.corrdefense.org,
to the attention of the meeting. This
held much information likely to be of interest, including meetings and corrosion
costs. Games and educational videos
were planned for future inclusion.
Roger Francis mentioned that NACE were in the process of developing corrosion education packages for the US forces, covering such matters as coatings and problems.
3.4
Roger
Francis (RA
Materials) informed the meetings that Weir Materials & Foundries had now
been split. The Foundries would now
be known as Mathers Foundries, and the Materials section had been taken over by
Rolled Alloys and would hence be known as RA Materials.
3.5 Robin Oakley (QinetiQ) asked for
ideas of corrosion test methods suitable to simulate Corrosion Under Insulation
(CUI). Phil Dent (Bodycote) directed enquirer to “ASTM G189: Laboratory
simulation of corrosion under insulation”. Roger Francis (RA Materials)
suggested contacting Stefan Winnik from Exxon Mobil
for advice, and supplied an email address.
4.
TECHNICAL PRESENTATIONS (part 2):
4.1 ‘Advances in On-Line Corrosion Monitoring in Industrial Plants’, Mark Mulvaney, Rohrback Cosasco Systems UK Ltd.
4.2 ‘An Introduction to IMO – PSPC Coating Specification for Ballast Tanks’, John Carter, Bodycote Testing Ltd
The Chairman closed the meeting at approx. 3:30 pm